📈 Industrial automation · Pune · Maharashtra

Machine Monitoring System — Live OEE, Downtime & Production Tracking

Name: Infonoxe Technologies
Rating: 5.0

See every machine’s status, output and downtime reason live — on new CNC and PLC machines and on older machines without any controller

Book a site survey Get a written quote

See it working

This is an interactive demo with simulated data. Click the controls — the real system looks and behaves like this, on your cameras, machines and process.

Machine monitoring — live OEE board

Demo with simulated data — not real client data

SHIFT

PLANT OEE

97%

Availability

86%

Performance

97%

Quality

DOWNTIME BY REASON (min)

Set-up / changeover34

Waiting for material27

Breakdown20

Tool change14

No operator9

CNC-01● RUNNING

Count 0 · Cycle 28s

CNC-02● RUNNING

Count 12 · Cycle 32s

Press-03● RUNNING

Count 24 · Cycle 36s

Press-04● RUNNING

Count 36 · Cycle 40s

Inj-05● RUNNING

Count 48 · Cycle 44s

Lathe-06● RUNNING

Count 60 · Cycle 48s

ALERTAll connected machines running or idle by plan

What is machine monitoring?

In many plants production data is a paper log filled at the end of the shift. By the time the number reaches the manager the reason for the loss is forgotten. A machine monitoring system collects the numbers as they happen: is the machine running, idle or down, how many parts, what cycle time, and why it stopped.

For machines with a PLC or CNC controller we read the data over the controller’s protocol. For older machines with no controller we fit simple sensors (current, cycle or counter inputs) to detect running and stopped states and count parts. Everything lands in one dashboard with OEE, shift reports and alerts.

Cost depends on how many machines you connect and how (controller data or retrofit sensors). We quote per machine group after a short survey, in writing.

Good to know: OEE is only as honest as the data behind it. We verify counts against your manual figures during the pilot and agree how stops are classified before reports go to management.

What you get

✅Live status board: running, idle, down and offline, for every connected machine

✅OEE with availability, performance and quality, by machine, line and shift

✅Downtime capture with reason codes selected by the operator on a tablet or panel

✅Part counts, cycle time and rejection tracking against plan

✅Retrofit kits for older machines without a controller

✅Shift and daily reports, plus WhatsApp or SMS alerts for long stops

Where it is used

Find hidden downtime

See where minutes are lost: set-ups, waiting for material, breakdowns, small stops.

Compare shifts and machines

Same machine, different shift: who gets what output and why.

Plan vs actual

Track production against the day’s plan while there is still time to react.

Faster breakdown response

Maintenance is alerted when a machine stops beyond a set time.

Customer and audit proof

Production and quality records ready for OEM and customer audits.

Feed your ERP

Send actual production counts to ERPNext or your existing system automatically.

How a project runs

Pick pilot machines

Start with a few bottleneck machines to prove the value.

Connect

Read controller data or fit sensors; confirm the data against manual counts.

Dashboard and reasons

Configure OEE targets, shifts and the downtime reason list with your team.

Roll out

Extend to the rest of the plant once the pilot numbers are trusted.

Machine Monitoring by industrial area

Pick your industrial area for local details, roads, pincode and how we support projects there.

Machine Monitoring in Chakan Machine Monitoring in Talawade Machine Monitoring in Bhosari Machine Monitoring in Ranjangaon Machine Monitoring in Ahilyanagar Machine Monitoring in Supa MIDC Machine Monitoring in Waluj

Other industrial belts we take projects in

Pune region: Chakan, Talawade, Bhosari, Ranjangaon, Hinjewadi, Talegaon, Pirangut, Hadapsar, Sanaswadi, Shikrapur

Ahilyanagar district: MIDC Ahilyanagar, Supa MIDC, Shirdi / Rahata, Sangamner

Chhatrapati Sambhajinagar: Waluj MIDC, Chikalthana MIDC, Shendra–Bidkin (AURIC), Paithan

Nashik: Ambad MIDC, Satpur MIDC, Sinnar (Malegaon) MIDC, Igatpuri

Kolhapur, Sangli & Satara: Shiroli MIDC, Gokul Shirgaon, Kupwad MIDC, Satara MIDC

Solapur: Akkalkot Road MIDC, Chincholi MIDC

Nagpur & Vidarbha: Butibori MIDC, Hingna MIDC, Kalmeshwar

Konkan & Mumbai region: Taloja, Rabale (Navi Mumbai), Tarapur, Ratnagiri MIDC

Machine Monitoring — FAQs

Can you monitor old machines that have no PLC?

Yes. We use retrofit sensors to detect running state and count cycles or parts. It gives status, count and downtime, though not the internal parameters a modern controller provides.

Which machines and controllers work?

CNC machines, PLC-controlled lines, injection moulding and press machines and many others. Support depends on the controller protocol (for example Modbus or OPC-UA); we check each machine type during the survey.

What is OEE and how is it calculated?

OEE = availability × performance × quality. It tells you what share of planned production time produced good parts at the ideal speed.

Do operators have to enter data?

As little as possible. Running state and counts are automatic; operators only select a reason when a machine stops.

Can it connect to ERPNext?

Yes. Production counts and downtime can be pushed to ERPNext or another ERP so that work orders reflect actual output.

Can we start small?

Yes, we recommend starting with a pilot on a few machines and expanding after you trust the numbers.

Works well together

Camera Visualization System (AI CCTV & Video Analytics)Plant Automation Solutions (PLC, SCADA & HMI)WhatsApp Business API All industrial services

Rated 5.0★ on Google (28+ reviews) · Infonoxe Technologies, Thergaon, Pune · +91 86240 96239