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📍 Ranjangaon MIDC · PIN 412220

Machine Monitoring System (IIoT & OEE) in Ranjangaon

See every machine’s status, output and downtime reason live — on new CNC and PLC machines and on older machines without any controller.

Book a site surveyGet a written quote

Machine Monitoring for Ranjangaon plants

Larger Ranjangaon plants already have PLCs and controllers; their data sits in separate islands. Our monitoring layer collects it into one place: live status, OEE and downtime reasons across lines, shift comparisons and production counts that can be sent to the ERP so that work orders show actual output. It reads controller data over standard protocols where possible, with retrofit sensors for any older equipment.

Cost depends on how many machines you connect and how (controller data or retrofit sensors). We quote per machine group after a short survey, in writing.

Good to know: OEE is only as honest as the data behind it. We verify counts against your manual figures during the pilot and agree how stops are classified before reports go to management.

About Ranjangaon MIDC

Ranjangaon MIDC lies on the Pune–Ahilyanagar Highway in Shirur taluka and hosts large manufacturers along with the vendors and warehouses that support them. Plants here are newer and more automated, so the need is usually to connect what exists: put machine data on one dashboard, add analytics to the camera network and tie PLC data into reporting.

Area details
Belt: Ranjangaon MIDC
District: Pune (Shirur taluka)
PIN code: 412220
Main roads: Pune–Ahilyanagar Highway · Ranjangaon–Shirur Road
Landmarks: Ranjangaon MIDC · Shirur · Karegaon · Sanaswadi (nearby) · Shikrapur (nearby)
Industries here
Automotive and consumer-durable manufacturingFMCG and packagingEngineering vendorsLogistics and warehousing

What you get

✅Live status board: running, idle, down and offline, for every connected machine
✅OEE with availability, performance and quality, by machine, line and shift
✅Downtime capture with reason codes selected by the operator on a tablet or panel
✅Part counts, cycle time and rejection tracking against plan
✅Retrofit kits for older machines without a controller
✅Shift and daily reports, plus WhatsApp or SMS alerts for long stops

Want to see it in action first? Try the interactive machine monitoring demo.

Machine Monitoring in Ranjangaon — FAQs

Can monitoring read data from our existing PLCs in Ranjangaon?
Often yes, using standard protocols such as Modbus or OPC-UA. We confirm per controller type during the survey.
Can you monitor old machines that have no PLC?
Yes. We use retrofit sensors to detect running state and count cycles or parts. It gives status, count and downtime, though not the internal parameters a modern controller provides.
Which machines and controllers work?
CNC machines, PLC-controlled lines, injection moulding and press machines and many others. Support depends on the controller protocol (for example Modbus or OPC-UA); we check each machine type during the survey.
What is OEE and how is it calculated?
OEE = availability × performance × quality. It tells you what share of planned production time produced good parts at the ideal speed.

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