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📍 Waluj MIDC, Chikalthana and Shendra industrial areas · PIN 431136

Machine Monitoring System (IIoT & OEE) in Waluj

See every machine’s status, output and downtime reason live — on new CNC and PLC machines and on older machines without any controller.

Book a site surveyGet a written quote

Machine Monitoring for Waluj plants

Waluj, Chikalthana and Shendra plants run multiple lines on multiple shifts, so differences between lines and between shifts are where the money is. Machine monitoring gives one comparable OEE across them, with downtime reasons agreed with your production and maintenance teams. The system can pull from controllers over industrial protocols, include retrofitted older machines and feed the ERP. A useful first step is to agree a short list of downtime reasons across lines, so that the same stop is classified the same way in every shift and building.

Cost depends on how many machines you connect and how (controller data or retrofit sensors). We quote per machine group after a short survey, in writing.

Good to know: OEE is only as honest as the data behind it. We verify counts against your manual figures during the pilot and agree how stops are classified before reports go to management.

About Waluj MIDC, Chikalthana and Shendra industrial areas

Chhatrapati Sambhajinagar, formerly Aurangabad, is one of Maharashtra’s major manufacturing cities. Waluj MIDC, Chikalthana and the newer Shendra–Bidkin AURIC area together host automotive, pharma, beverage and engineering plants. Larger plants need monitoring and analytics that scale across lines and buildings; smaller vendors need the same visibility at a price that fits a single plant.

Area details
Belt: Waluj MIDC, Chikalthana and Shendra industrial areas
District: Chhatrapati Sambhajinagar
PIN code: 431136
Main roads: Chhatrapati Sambhajinagar–Pune Highway · Jalna Road
Landmarks: Waluj MIDC · Chikalthana MIDC · Shendra–Bidkin (AURIC)
Industries here
Automotive and auto componentsPharmaBeverages and FMCGEngineering and metal fabrication

What you get

✅Live status board: running, idle, down and offline, for every connected machine
✅OEE with availability, performance and quality, by machine, line and shift
✅Downtime capture with reason codes selected by the operator on a tablet or panel
✅Part counts, cycle time and rejection tracking against plan
✅Retrofit kits for older machines without a controller
✅Shift and daily reports, plus WhatsApp or SMS alerts for long stops

Want to see it in action first? Try the interactive machine monitoring demo.

Machine Monitoring in Waluj — FAQs

Can monitoring compare multiple lines and shifts in a Waluj plant?
Yes. OEE, output and downtime can be compared by machine, line and shift on one dashboard.
Can you monitor old machines that have no PLC?
Yes. We use retrofit sensors to detect running state and count cycles or parts. It gives status, count and downtime, though not the internal parameters a modern controller provides.
Which machines and controllers work?
CNC machines, PLC-controlled lines, injection moulding and press machines and many others. Support depends on the controller protocol (for example Modbus or OPC-UA); we check each machine type during the survey.
What is OEE and how is it calculated?
OEE = availability × performance × quality. It tells you what share of planned production time produced good parts at the ideal speed.

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