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📍 Chakan MIDC (Phases 1–4) · PIN 410501

Machine Monitoring System (IIoT & OEE) in Chakan

See every machine’s status, output and downtime reason live — on new CNC and PLC machines and on older machines without any controller.

Book a site surveyGet a written quote

Machine Monitoring for Chakan plants

Chakan suppliers feel downtime directly: a press that stops for twenty minutes can hold up a line that feeds an OEM’s JIT schedule. Machine monitoring shows which machines are running, which have stopped and why, with OEE by shift so the plant head can see where minutes are lost. For older presses and lathes with no controller we fit simple sensors; CNC and PLC machines are read directly. Alerts for long stops go to maintenance by WhatsApp.

Cost depends on how many machines you connect and how (controller data or retrofit sensors). We quote per machine group after a short survey, in writing.

Good to know: OEE is only as honest as the data behind it. We verify counts against your manual figures during the pilot and agree how stops are classified before reports go to management.

About Chakan MIDC (Phases 1–4)

Chakan is Maharashtra’s largest automotive manufacturing belt. Vehicle plants anchor hundreds of Tier-1 and Tier-2 suppliers along the Pune–Nashik Highway and inside the MIDC phases. Plants here run multiple shifts, move large numbers of trucks and work to OEM quality and safety audits, so visibility on the shop floor, at the gate and on the machines matters more than almost anywhere else in the state.

Area details
Belt: Chakan MIDC (Phases 1–4)
District: Pune
PIN code: 410501
Main roads: Pune–Nashik Highway (NH60) · Chakan–Talegaon Road · Chakan–Shikrapur Road
Landmarks: Chakan MIDC Phase 1, 2, 3 and 4 · Mhalunge · Nighoje · Kuruli · Bhamboli
Industries here
Automotive OEM and Tier-1/Tier-2 componentsEngineering and fabricationPlastics and packagingWarehousing and logistics

What you get

✅Live status board: running, idle, down and offline, for every connected machine
✅OEE with availability, performance and quality, by machine, line and shift
✅Downtime capture with reason codes selected by the operator on a tablet or panel
✅Part counts, cycle time and rejection tracking against plan
✅Retrofit kits for older machines without a controller
✅Shift and daily reports, plus WhatsApp or SMS alerts for long stops

Want to see it in action first? Try the interactive machine monitoring demo.

Machine Monitoring in Chakan — FAQs

Can older presses in a Chakan plant be monitored without a PLC?
Yes. A retrofit sensor detects running and stopped states and counts strokes or cycles, giving status, output and downtime even without a controller.
Can you monitor old machines that have no PLC?
Yes. We use retrofit sensors to detect running state and count cycles or parts. It gives status, count and downtime, though not the internal parameters a modern controller provides.
Which machines and controllers work?
CNC machines, PLC-controlled lines, injection moulding and press machines and many others. Support depends on the controller protocol (for example Modbus or OPC-UA); we check each machine type during the survey.
What is OEE and how is it calculated?
OEE = availability × performance × quality. It tells you what share of planned production time produced good parts at the ideal speed.

More in Chakan

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